Biomanufacturing works. Manufacturing is the gap

So we built The Fleet: modular AI-Native plants, manufactured over and over and installed wherever the demand is. Standard modules that click together like LEGO®, powered by Jarvis, our Physical AI, so a plant grows by adding blocks.

Book capacity in one, or take one of your own.

DozensShake flask to 2,000 L bookable now, 6,000 L in construction.
Up to 50kL+One module reaches 50,000+ liters. A site takes as many as demand needs.
Book or buyCapacity in a Fleet site, or the module at your own.
From Food to PharmaEach module is specified at the tier the product needs.

What SpaceX did

The Raptor is the engine that powers Starship. SpaceX made it cheaper by simplifying it: three versions, each carrying fewer parts than the one before, at higher thrust. Image: SpaceX.

Three generations of the SpaceX Raptor engine, each simpler than the last
Raptor 1Thrust
Sea level185 tf
RVAC200 tf
Raptor 2Thrust
Sea level230 tf
RVAC258 tf
Raptor 3Thrust
Sea level280 tf
RVAC306 tf

What bioX-AI is doing

The Fleet is the plant that bioX-AI manufactures. Conventional plants sit at the left of this scale, custom-engineered and expensive. We are building the one on the right: fewer systems around each tank, made over and over to the same drawing.

The Fleet

Three plants side by side: a conventional plant floor, a standard skid, and a row of identical fermenters
Plant 1High complexity
Cost$$$$$
Time48 months
Plant 2Mid complexity
Cost$$$$
Time24 months
Plant 3 / ModuleLow complexity
Cost$$
Time<3 months

In short

What this is

Plant as a product

A turn-key plant you specify, price and receive rather than commission, with everything you need to run your process from A to Z. Vessels up to 2,000 liters bookable today, modules that reach 50,000+ liters.

Powered by Jarvis, our Physical AI

The same models in every module, reading each batch live and holding it on recipe. What improves travels as a model, including to the one on your own floor.

Nothing surrendered

The Fleet learns machine behavior, not your process. Your strain, setpoints, recipe and records stay in your own space.

Scale up or scale out

Biomanufacturing makes you pick oneWe took both

Cost per kilo falls as tanks get bigger, so the industry scales up: one large plant, hundreds of millions, years of construction. The alternative has been small units and worse economics. We did not accept the trade.

Scale out

Small units move fast. Repeating a one-off is expensive.

Small units install quickly and let capacity grow in steps you can finance. The penalty is unit economics: if each unit is its own project, the engineering bill is paid again every time.

So we scaled-up the module,
then scaled-out the number of modules,
into The Fleet

The next plant doesn't need to break your company

Tell us what you are making and what volume you need. We will come back with a configuration, a price and a date.

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The challenge

Everyone is solving the same problem of scaling, separately

Two reasons to be here

One problem.
Two very different stakes

Startups need investment or offtake before they can reach scale; corporates need proven scale before committing to either. A module is small enough, and fast enough to install, that a producer reaches volume without financing a plant and a buyer sees real capacity before committing.

If you buy

Manufacturers and ingredient buyers.

Your constraint is not capital. The ingredients you depend on come from a shrinking number of geographies at prices you cannot forecast, and the alternative supply is real but not yet at the volume you want.

The wall everybody hits

Your science works. Your balance sheet is the problem

Every company growing cells at volume is solving the same scale-up problems separately. Most run out of money between the pilot and the commercial plant.

1 m³

Where most programs stop. Not because the biology fails, but because the next vessel means years of construction and capital few can raise.

Months

And hundreds of thousands of dollars before a single relevant run, spent finding a contract manufacturer and adapting your line to their fermenter.

The gap between a food-grade line and a GMP suite. Build at the wrong tier and you overspend, or cannot take a regulated product at all.

The part nobody says out loud

You could build it alone.
It would just cost more and take longer

Money raised to build buys one facility, one configuration, years from anything commercially relevant.
Four decisions change that, all structural rather than clever.

01

Make the plant a product

A plant is normally a project: a design house, a bespoke facility, an engineering bill paid again at the next one. We engineered one module instead and manufacture it over and over, so what you specify has a known footprint, price and lead time.

02

Build it off site, connect it like Lego

Modules are assembled and wet-tested in a shop, shipped, and bolted onto a prepared pad. You provide a slab with floor load, water, gas and electricity. What is left on site is connection and qualification, not construction.

03

Let the same intelligence run every one

Repeating the hardware only pays if it repeats the result. Powered by Jarvis, our Physical AI, every module runs the same models, trained on every batch the others have run, so a new one starts as good as the best one running.

04

Book capacity, or buy the module

Contracted capacity in a Fleet site rather than an asset on the balance sheet, or the same module on your own floor. Vessels up to 2,000 liters are bookable today, so you can run this quarter instead of waiting years.

Get to scale by spending much less and making a decision in weeks, instead of years

Tell us what you need
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Solution · Plant as a product

One block, built like LEGO® rather than like a plant

What we are doing

We stopped engineering plants.
We manufacture them,
in modules

A module is a few LEGO® blocks together: a complete production unit with tanks, seed train, media preparation, cleaning, utilities, instrumentation and controls, engineered once and built over and over. It arrives turn-key, with everything you need to run your process from A to Z.

One reaches 50,000+ liters, and a site is that same block clicked together as many times as demand justifies.

One design

Engineered once, then manufactured. No project-by-project design, no engineering bill repeated at every site.

Plug and play

Complete in itself. You bring a slab with enough floor load and access to water, gas and electricity.

Click together

A single module scales to 50,000+ liters. Past that you add another, so capacity grows in steps you can finance.

General arrangement

One module,
drawn once

ELEVATIONPLAN 9.812.2 010203 040506 12.26.0 N 01 FERMENTER 3 × 2,000 L02 PIPE RACK03 CIP / SIP SKID04 HEAT EXCHANGER05 CONTROL CABINET06 PREPARED SLABBIOX-AI · THE FLEETMODULE — GENERAL ARRANGEMENTDIMENSIONS IN METRESSHEET 01 / 02

The same drawing every time. Engineering is paid for once, and what leaves the shop after that is a manufactured copy of it.

Plant as a product

A plant is a project.
We turned it into a product

A plant stops being a capital project you commission and becomes something you specify, price, order and receive turn-key, ready to run your process from A to Z. The design, the procurement, the site work and the waiting happen once for the module.

Specified

Pick the configuration from a catalog of decisions rather than briefing a design house.

Priced

A price against a specification, not an estimate against a scope that moves.

Delivered

Built, tested and configured, on a lead time you can plan a launch around. A project ends in commissioning surprises; a product ends in a delivery date.

How a module arrives

Manufactured off site while the slab is prepared.

The block is built and wet-tested in a shop, ships as a unit, lands on a prepared pad and connects to water, gas and power. The calendar is a manufacturing lead time rather than a build program.

What arrives

Everything the tank needs to actually run

The tank alone produces nothing. A module carries the systems around it, which is what makes it plug and play.

01

Growth

Production tanks in the shape, material and mixing the organism needs, the seed train that fills them, and the media preparation that feeds them.

02

Utilities

Steam or hot water, chilled water, clean compressed air and filtration, water treatment, and the piping that distributes all of it.

03

Powered by Jarvis, our Physical AI

Instrumentation for every parameter you measure, and a model that reads the batch live, holds it on recipe and cleans between cycles.

04

Harvest

Dewatering, drying, milling and packaging sized to the output, so what leaves is product rather than broth.

Powered by Jarvis, our Physical AI

The module is not just steel.
It's a machine that runs itself

Powered by Jarvis, our Physical AI, a repeated block of equipment becomes a repeated result: the same models in every module, trained on every batch the others have run, acting on the tank rather than reporting on it afterwards.

Sees

Every instrument feeds the model continuously, and soft sensors infer what nobody can measure directly: cell state, viability, the growth curve you are on.

Acts

Feed, gas, temperature, pH and harvest timing are set by the model against the recipe. Drift is corrected while it is still drift.

Learns

A batch anywhere in The Fleet is evidence everywhere in it. Yield learned at one site ships to the others as a software update, including to the module on your own floor.

The data
Updated every second
Millions
of datapoints from one module
Billions
once modules are combined into one or more fleets across sites
Top 3
next moves to make, decided every second
BeforeLack of data, and the data collected is rarely used live for optimization
After, with JarvisEvery second of datapoints enables the top 3 next moves, for the best titer without compromising quality
BeforeLack of data, and the data collected is rarely used live for optimization
After, with JarvisEvery second of datapoints enables the top 3 next moves, for the best titer without compromising quality
Held on target product profile (TPP)
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The Fleet

Modules you can book,andmodules you can buy

What The Fleet is

One module,built many timesMany modules,one Fleet

A module is one plant. The Fleet is all of them. One design, built over and over, each running the same tanks, powered by Jarvis, our Physical AI, and the same recipe, so it produces the same result wherever it stands. Several on one property is a Fleet site. One on your own property behaves exactly like ours, turn-key, with everything you need to run your process from A to Z.

If your process needs more than The Fleet can give you on the day you sign, partner sites make their own capacity available, so you can cross the gap in someone else's tanks and move into your own module when it is ready.

0.5 to 5 L Shake flask seed train and benchtop reactors Europe and United States Available now
10 to 50 L Bubble column / airlift, single-use Europe and United States Available now
100 to 500 L Stainless steel, single-use / bubble column / airlift / stirred-tank Europe and United States Available now
1,000 L Bubble column / airlift, single-use, dozens of vessels United States Available now
2,000 L Bubble column / airlift and stirred-tank, stainless steel Europe Available now
6,000 L Bubble column / airlift, stainless steel United States In construction
Up to 50kL+ One module up to 50,000+ liters, and as many modules as a site needs United States, site one In development
Your own The same module, plug and play on a prepared slab at your facility Anywhere you operate Per configuration

Where The Fleet goes

The first site is in the United States, where the demand and most of the members are.
Latin America and India follow, next to low-cost feedstock, then Europe and the Middle East.

Site 01First modular site, sized to committed capacityUnited StatesIn development
Site 02Next to low-cost feedstock and lower operating costsLatin AmericaSite selection
Site 03Feedstock and engineering cost togetherIndiaSite selection
Site 04Close to European buyers and regulatorsEuropePlanned
Site 05Utilities and capital available at scaleMiddle EastPlanned

So members have three ways in

Rent a module, buy a fleet, or license one.

Rent: A subscription holds your capacity and each campaign is billed cost plus: the operating cost of the run, media, labor, utilities and consumables, plus a defined margin to the site that hosts it.

Buy: Take the module onto your own floor, specified at the tier your product needs, so validation and cleanroom overhead appear only where the product requires them. Capacity you are not using can go back to The Fleet and run for other members.

License: Fund and host a site and run it as part of The Fleet, on land and utilities you may already have.

Site plan

A site is that block, repeated

SITE PLAN — SAME PAD, THREE PHASES PHASE 01ONE MODULE ON THE PAD PHASE 02FOUR MODULES, ONE ROW PHASE 03TWELVE MODULES, SAME PAD 02550 M BIOX-AI · THE FLEETSITE PLAN — PHASED BUILD-OUTONE BLOCK, REPEATEDSHEET 02 / 02

The pad, the utility spine and the aisles are drawn once. Each phase bolts another module onto them, so capacity grows in steps you can finance.

Build The Fleet now

Tell us what you need
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Co-create

Rent, buy or license

Who can join

We work across different microorganisms

The module is configured to whichever you run: plant cells, mammalian cells, insect cells, yeast, bacteria, filamentous fungi and others. Each one loads the tank differently, so the vessel, the mixing, the cooling and the instrumentation follow the organism rather than the other way round.

Doubling

Hours for bacteria and yeast, days for plant and mammalian cells. Campaign length, scheduling, utilization and cost per run follow from that, and the module is sized to the organism you actually run.

Shear

Aggregating cells, stringy fungal broth and free-swimming microbes each want a different blade or no blade at all. Keeping the culture suspended without damaging it is a mixing and vessel design question, and most companies answer it alone.

Oxygen and heat

A fast grower demands oxygen faster than a tank can dissolve it and throws off metabolic heat while it does. Those two transfer limits, not the biology, decide how large a single vessel can usefully get, and they are designed into the module rather than discovered later.

The end market does not matter.
The tank does

Shear, media cost, oxygen demand and cycle frequency set the economics whether the biomass becomes a food ingredient, a cosmetic active or an API or biopharma product, and whether it grows in days or hours. Our customers work across every one of these.

Beauty & Personal Care Flavors & Fragrances Food & Beverage Human Health Specialty Chemicals API & Biopharma Others

Whatever you are growing, the constraint is the same one. Tell us what you are working on

Tell us what you need

How it works

Rent a module, buy a fleet, or license one

01

Rent a module

Subscription + cost plus

You buy output, not an asset

Owns the steel
bioX-AI
Runs it
bioX-AI
You bring
Your process
Start
Vessels to 2,000 L today
  • Campaigns billed at cost plus a defined margin
  • Scale up, defer, or move to a bigger vessel as demand moves
  • No asset on your balance sheet and no operators to hire
02

Buy a fleet

Per configuration

The module on your own floor

Owns the steel
You
Runs it
You, with our support
You bring
A slab, water, gas, power
Start
One module, add more later
  • Quoted against the configuration you specify
  • Installed, commissioned and handed over running
  • Idle capacity can go back to The Fleet and earn
03

License the fleet

By arrangement

Your site, run as part of The Fleet

Owns the steel
You
Runs it
You, to Fleet standards
You bring
Land, utilities, capital
Start
By arrangement
  • You license the module design, Jarvis and the operating standard
  • Capacity sells through The Fleet, so the site fills from the whole book
  • Commissioning, training and operating support included
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Thesis

The plant is the bottleneck,and nobody fixes it alone

Biology scales through independence. Manufacturing scales through repetition. Every company is forced to do both at once, with its own capital, and that is why so little of what works in a flask reaches a shelf.

The science is not the constraint

Strains work. Processes work. What does not exist is capacity a company can buy at a price and a speed the market can absorb. So each company builds its own plant, engineers it from scratch, and pays the engineering bill again on behalf of an industry that has already paid it many times over.

Half the steel sits idle

A company that funds its own plant typically runs it around half the time. Campaigns are lumpy. Turnarounds, seed trains and validation eat weeks. Demand ramps more slowly than the build, so the plant is sized for a peak that arrives late and then waits through the trough.

The result is the worst of both: the company feels short of capacity and is paying for capacity it is not using.

Pooling smooths it

Individual demand is spiky. Aggregate demand is not. When one member is in a research campaign while another is in production, the same steel runs far closer to full, and the cost per liter falls for everyone in it. That is the argument for The Fleet: one design, built over and over, filled from a book of demand rather than from one company's forecast.

Objections

The four we get asked

Isn't this just a CDMO?

Contract manufacturers sell time in a tank, priced around microbes that clear a vessel in days, on infrastructure built for APIs and biopharma products. Slow cultures and food-grade products cannot pay that rate. The Fleet bills the operating cost of your run plus a defined margin, at the hygiene tier your product actually needs, and you can own the module outright if you would rather not rent at all.

Will we outgrow it once we scale?

The parts you could replicate get less valuable as you grow, and we will sell them to you: the module is for sale. What only the group provides gets more valuable with scale. Jarvis improves from every module everywhere, so your process benefits from batches you did not pay for, and capacity across sites means a demand spike does not wait for your own steel to be built.

What happens to my strain and my process?

They stay yours. Campaigns are segregated, your recipe is yours, and nothing about your organism or your process is shared with other members. Jarvis learns control behavior across modules, how a vessel responds and what holds a setpoint, not what you are growing or how you got there.

Is a standard module really enough?

It is configured, not custom. Vessel type, hygiene level, auxiliary equipment and downstream processing are specified per module, so the standard part is the engineering, not the process. Anything past a standard downstream is quoted as an add-on rather than bolted into the module, which is what keeps the module standard.

Read it, then argue with it

If the argument holds for what you are making, tell us the volume and we will come back with a configuration, a price and a date. If it does not, tell us where it breaks.

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About

Built by the best in this industry,
veterans and newcomers

bioX-AI is a native-AI company. Physical AI runs the modules and gathers intelligence from them: billions of datapoints today and trillions as the fleet grows, from proprietary modules able to produce any product that comes from biology.

Veterans of this industry and people new to it, deliberately.

A room of veterans alone would have drawn the plant the old way, and the old way is what has kept biomanufacturing from commercial volume. The veterans know what breaks on a plant floor; the newcomers come from software, robotics and product, and keep asking why a plant cannot be manufactured, shipped and switched on. The module is what happens when neither group wins the argument alone.

Mission

Why the company exists

To make biomanufacturing capacity something a company can buy at market price and market speed, so that what works in a flask reaches a shelf while it still matters.

That only works if the capacity is shared. A module that serves one company is a plant. A module that serves an industry is infrastructure, and infrastructure carries obligations a plant does not.

Hired and trained where the sites are

Modules land next to feedstock and demand, which is often not where biotech capital sits. Every site hires and trains locally, and the operating standard travels with the module rather than with a flown-in crew.

Capacity at cost for early work

A share of vessel time at each site is held at operating cost for research groups and pre-revenue companies, so the smallest tanks are not priced out of reach of the people who need them first.

What we learn about scale-up gets published

Nothing that belongs to a member ever leaves. What the fleet learns about the equipment itself, how vessels behave and where scale-up actually fails, is published rather than kept as leverage.

The next plant doesn't need to break your company

Tell us what you are making and what volume you need. We will come back with a configuration, a price and a date.

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Questions

Straight answers to what people ask first

If yours is not here, the form goes to a person, not a queue, or write to fleet@bioxai.co.

Before you ask

The questions everybody asks first

What exactly is a module?

One engineered block that grows biomass on its own: tanks, seed train, media and cleaning systems, utilities, instrumentation and controls, built and tested before it ships. Designed once and manufactured repeatedly rather than drawn up per project, which is what takes the cost and the calendar out.

What do you mean by Jarvis, our Physical AI?

Software that runs the equipment rather than reporting on it. Each module sets feed, gas, temperature, pH and harvest timing against the recipe by itself, with operators supervising. Because every module is identical, a yield gain learned at one site is a software update at the others.

What do we need on site to take one?

A slab with enough floor load, and access to water, gas and electricity. Everything else arrives with the module.

Should we rent a module or buy one?

Rent if you want output without an asset: a subscription holds the capacity, we operate the module, and you pay what each run costs. Buy if volume is certain and you would rather own the steel. Some members do both, proving the process in The Fleet and then taking modules of their own.

What does it cost?

Campaigns are billed cost plus, meaning media, labor, utilities and consumables plus a defined margin to the site that runs them. Modules are quoted against the configuration you specify. Send us one and you get a price, a footprint and a schedule.

Which organisms does this work for?

The ones the configurator carries today: plant cells, mammalian cells, insect cells, yeast, bacteria and filamentous fungi, and others on request. Each loads the tank differently, so the module is configured to the organism rather than the reverse.

Is downstream processing part of the module?

Your choice. A module can arrive with DSP integrated or without it, running as an upstream block that hands broth to whatever you already have. Integrated means the standard DSP train, dewatering, drying, milling and packaging sized to the output, so what leaves the module is dry biomass rather than broth. Anything beyond that, extraction, fractionation or purification to a specific spec, comes as an add-on rather than part of the module itself, because the module stays standardized. We quote it separately for you.

How fast can a module be running?

Much faster than a plant, because nothing is designed from scratch and the heavy work happens off site while the pad is prepared. Utilities, connection and qualification are still real work, and there is risk in any date.

Why the United States first, and what comes after?

That is where most of the demand and most of the members are, and where a site and its utilities can be secured fastest. Latin America and India follow, then Europe and the Middle East. Members with volume in a region get a say in when it gets a site.

The Fleet learns from every run. How is that not our trade secret leaving?

Because two different things come off a batch, and only one is yours. Machine behavior, how fast the jacket pulls heat out, how oxygen transfer falls as broth thickens, how a pH loop settles, is a property of the equipment, and it is what the control models train on. Your process, the strain, the media, the setpoints, the titre, never enters the shared model.

Your runs stay in your own space, visible only to you and the crew running your campaign. Training happens on de-identified machine signals, and what moves between modules is the trained model, not the data behind it.

It is in the contract as well as the architecture: you own your process data and any improvement specific to it, we own the general control models. A module can also run with learning switched off.

What happens if competitors run in the same Fleet?

Nothing. Two companies in the same category can run in the same building without touching each other's work: campaigns are separated by module and by schedule, and confidentiality is contractual. What is shared is the equipment design and how Jarvis, our Physical AI, performs, never the product.

I am an industrial or an investor. How do I participate?

Two ways. License a site: you fund and host it, we license the module design, Jarvis, our Physical AI, and the operating standard, and capacity is sold through The Fleet. Or invest in a licensed site: back a site somebody else hosts, which is exposure to capacity in use rather than to one product working.

Still have a question? Ask it directly, and we will answer
honestly, including when the answer is that we do not know yet.

Tell us what you need