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Configure your module

Choose the vessel, the way it mixes, what it measures and how many tanks run together in the module
The drawing, the spec sheet and the operating numbers update as you go
Send us the result and we will price it, for a network site or for your own floor

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Inputs
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Add your info below
{{ g.title }}
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{{ o.n }}
{{ o.note }}
Sensors
{{ sensorCount }} selected
{{ p.n }}
Other
Some of these can either just watch, or act. A pH probe on its own tells you the number; put it on control and it comes with dosing pumps that hold the setpoint
{{ m.n }}
{{ m.actuator }}
{{ o.n }}
Size, seed train and module
A tall, narrow tank gets more oxygen into the broth for the same volume. A step ratio of 10x means each vessel feeds one ten times its size
Auxiliary equipment
{{ auxCount }} selected
The tank alone does not run. Steam, chilled water, clean air, water treatment and a CIP system all carry capital cost, and each one you select becomes a line in the investment table
{{ a.n }}
Standard
{{ a.note }}
Other
Something else the process needs. Describe it and we will price it with you
{{ u.n }}
{{ u.note }}
Branding on the tanks?
Your color on the cladding and your logo on the shell plate. We take the artwork later
{{ o.n }}
{{ o.note }}
Assumptions
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Process assumptions
Starting values are typical. Move them to test a case
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Where the money goes
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{{ rawCogsLabel }}/kg operating
{{ c.head }}
{{ c.note }}
{{ c.k }}
{{ c.perKg }}/kg · {{ c.pct }}
{{ c.pre }}
{{ c.note }}
{{ c.amount }}
How labor is counted
{{ shiftNote }}
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{{ fteLabel }}
Shifts per day
{{ shiftNote }}
Loaded salary per head, per year
$
{{ l.k }}
FTE · {{ l.cost }}
{{ l.why }}
{{ laborTotal }}
{{ laborDefaultNote }}
Worth checking · {{ warnCount }}
{{ w }}
None of these numbers are set in stone. They are a starting point built from typical values, and every rate here is a field you can type your own number into, so the model runs on your own figures rather than ours
Outputs
See your results below
This configuration
{{ outputTonsLabel }}
dry biomass produced per year, whole facility
{{ totalVolumeLabel }}
total capacity
{{ skidsLabel }}
in the fleet
{{ perSkidVolumeLabel }} per module · {{ vesselCount }} tanks
{{ footprintLabel }}
total floor area
{{ footprintNote }}
{{ fteLabel }}
operators needed
{{ rawCogsLabel }}
Raw COGS, per kg
{{ perKlYrLabel }}
kg produced per 1 kL reactor per year
{{ shapeName }} · {{ mixName }}
{{ vesselLabel }} total volume · {{ hdLabel }} · {{ orgName }}
{{ v.n }}
{{ st.label }}
MOTOR
vent / off-gas harvest to dewatering
PSV
TANK DIMENSIONS
Diameter  {{ dimDLabel }}
Straight side  {{ dimHLabel }}
Overall height  {{ dimOverallLabel }}
Ratio  {{ hdLabel }} H:D
{{ t.tag }}
CONTROL{{ t.n }}CONTROL
Control panel
{{ r.n }}{{ r.tag }}
{{ autoName }} · {{ autoNote }}
Seed train
Cells are grown up in steps of {{ seedRatio }}x until there are enough to fill a production reactor. {{ stageCount }} stages before the tank
{{ st.step }}
{{ st.label }}
N
1 kL
Closed-loop module
{{ reactors }} tanks and one seed train on shared media, cleaning and harvest lines
{{ totalVolumeLabel }}
SEED TRAIN
{{ r.label }}
Specification
{{ row.k }}
{{ row.v }}
Next step
Send this configuration to BioX-AI
We come back with a price, a footprint and a schedule, for capacity in a network site or the same module installed at your own. What you send here goes to us and to nobody else.
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Prefer to read first? The Fleet, the sites and how capacity is allocated are on the Fleet site.
© GALY. All rights reserved.
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